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Alumina Ceramic
Hexagonal Ceramic Liner
Minimum Order Quantity: 10 Kg
Product Brochure
| Material | CERAMIC |
| Hardness on mohs scale | 9 |
| Jet erosion test | 0.001MG |
| Abrasion test loss | 0.001MG |
| Compressive strength | 2800 |
| Water Absorption | 0% |
| Flexural strength | 32.5Mpa |
| Country of Origin | Made in India |
Product Description:
Jyoti Innovision’s Hexagonal Ceramic Liners are high-performance, precision-engineered wear protection systems designed for industries facing severe abrasion and impact conditions. Manufactured using high-purity alumina (>92–95%), these liners are shaped into hexagonal tiles to offer superior coverage, minimal gaps, and unmatched resistance to wear. The hexagonal shape increases surface interlocking, reducing weak points compared to square or rectangular patterns, leading to longer life and consistent protection even under the harshest environments.
Applications include:
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Mining and mineral processing
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Power plants (coal handling systems)
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Cement plants
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Steel plants
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Chemical and fertilizer plants
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Any high-abrasion conveying system
Key Properties:
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Very high hardness (Mohs > 9)
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Exceptional resistance to sliding abrasion
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Excellent mechanical strength and impact resistance
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Chemical inertness against acids and alkalis
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Temperature resistance up to 1000°C
| Feature | Jyoti Innovision (India) | Delcon (Italy) | Belzona (UK) | Loctite (Germany/USA) |
|---|---|---|---|---|
| Ceramic Purity | 92-95% Alumina | 90–92% Alumina | Composite Ceramics | Composite Ceramics + Polymers |
| Tile Shape | Precision Hexagonal | Mostly Square/Rectangular | Varies, often composite patches | Rectangular composite patches |
| Manufacturing Control | Full in-house (raw material to finish) | Outsourced Ceramic + In-house Lining | Mostly repair coatings | Adhesive-focused solutions |
| Wear Resistance Focus | Heavy industries, bulk material handling | Heavy industries | Repair/patch work | General repair |
| Customization for Clients | High (thickness, size, bonding layer) | Limited | Moderate | Limited |
| Cost Effectiveness | High (local manufacturing advantage) | Expensive (import costs) | Very Expensive | Very Expensive |
| Availability & Support | Fast delivery, Indian technical support | Imported, longer lead time | Imported, longer lead time | Imported, longer lead time |
| Sustainability Commitment | Local sourcing, lower carbon footprint | Higher due to imports | Higher due to imports | Higher due to imports |
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Customization & Flexibility:
We offer tailor-made shapes, bonding layers (like steel or rubber backings), and thicknesses depending on customer needs — a flexibility that global brands often lack. -
Short Lead Time & Local Service:
Indian clients benefit from quick deliveries, real-time technical support, and on-site service if needed — no waiting for international shipments. -
Sustainability:
Manufacturing in India reduces dependency on international logistics, minimizing carbon footprint and supporting local industry growth.
Additional Information:
- Production Capacity: customize
- Delivery Time: 3-7
- Packaging Details: Box Type: 3-ply or 5-ply heavy-duty corrugated boxes (as per weight and liner size) Lining Protection: Each liner is wrapped in protective plastic or bubble wrap to prevent abrasion and tile damage during transit. Weight Capacity: Engineered to handle 25–50 kg per box, optimized for safe manual handling. Internal Cushioning: Foam or rubber spacers are used to prevent movement and minimize impact during transportation.