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Ceramic Lining
Ceramic Lined Bends
Product Brochure
| Usage/Application | SLURRY, COAL AND ASH HANDLING |
| Material | Mild Steel |
| Shape | Bending pipe |
| Grade | Industrial |
| Application | Industrial Ceramic |
| Country of Origin | Made in India |
| Density | 3.63g/cm3 |
With expert craftsmanship and advanced materials, our Ceramic Lined Bends are built to withstand extreme operating conditions. Lined with high alumina ceramic, they provide maximum protection against abrasive and corrosive media. Perfect for use in pneumatic and slurry pipeline systems, these bends help improve efficiency while reducing maintenance costs.
Additional Information:
- Item Code: CLP
- Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer),D/P,D/A
- Production Capacity: 2000
- Delivery Time: 3 - 4 Days
- Packaging Details: VARIOUS TYPES OF PACKING WITH PROTECTION
Ceramic Pulley Lagging High Friction High-grip ceramic lagging
Minimum Order Quantity: 10 Meter
Product Brochure
| Thickness | 10 mm |
| Material | SBR Rubber |
| You Supply In | Sheet |
| Tensile Strength | 165 Mpa |
| Color | White |
| Density | 3.6gm/cc |
| Temperature | 1550 DegC |
| Compressive Strength | 198 Mpa |
| Flexural Strength | 325 Mpa |
| Water and Chemical Resistance | 0.031 mg/cm2/day |
| Aluminium Oxide | 90+2% |
| Silicon Oxide | 8-10% |
| Thickness(MM) | 10 |
| Hardness | 9 |
Product Description:
- It is cobination of high grade rubber and alumina ceramic which cover the pulley face and become its drive surface create the highest Co-efficient of friction even for the material under wet, dry or muddy conditions.
Life Comperision:
- 2 Times more than high chrome/Ni-Hard
- 3 Times more than cast chrome allowy
- 3 Times more than cast basalt
- 4 Times more than abrasion resistance steel
- 8 Times more than stainless steel
- 15 Times more than mild steel
- 43 Times more than polyurethane
Industrial Applications:
- Ball mill
- Sand mixtures
- Concrete mixtures
- Bins
- Hoppers
- Chtes
- Pipes
- Bends
- Y-Pieces, MDV
- MOE
- Orifices
- Ventury collar
- Silo
- Valves
- Packing line
- Cyclones
- Classifiers
- Slag tubes
- Hydro cyclone
- Shafts
- Sleeve
- Castings
- Separator
- ID fan
- Equipment liner
- Screw conveyer and many more place where abrasive material is stored
- Process
- Transport or move in bulk
Additional Information:
- Item Code: PAD
- Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer),D/P,D/A
- Production Capacity: 200
- Delivery Time: 7DAYS
- Packaging Details: Heavy-duty corrugated boxes. Inner Protection: Tiles are individually wrapped with foam sheets or bubble wrap to prevent surface damage. Layers separated by protective cushioning material (foam, thermocol, or cardboard sheets). Box/Crate Lining: Waterproof lining or plastic wrap to prevent moisture ingress. Weight per Box: Customized depending on tile size and thickness (typically 20–30 kg per box for easy handling). Labeling: Each box/crate clearly labeled with product name, size, quantity, batch number, and handling instructions.
WEAR RESISTANT CERAMIC LINER
Minimum Order Quantity: 10 Kg
Product Brochure
| Color | WHITE |
| Brand | JYOTI |
| Material | CERAMIC |
| Hardness on mohs scale | 9 |
| Usage/Application | Industrial Use |
| Abrasion test loss | 0.001MG |
| Compressive strength | 2800 |
| Water Absorption | 0% |
| Shape | RECTANGLE |
| Flexural strength | 450 |
| Density | 3.6 |
| Pattern | LOCKING |
| Features | HIGH ABRASION RESISTANT |
| Temperature | 1525'C |
| Quantity Per Pack | 1600 PER BOX |
| Country of Origin | Made in India |
Jyoti Innovision’s Hexagonal Ceramic Liners are high-performance, precision-engineered wear protection systems designed for industries facing severe abrasion and impact conditions. Manufactured using high-purity alumina (>92–95%), these liners are shaped into hexagonal tiles to offer superior coverage, minimal gaps, and unmatched resistance to wear. The hexagonal shape increases surface interlocking, reducing weak points compared to square or rectangular patterns, leading to longer life and consistent protection even under the harshest environments.
Mining and mineral
-
Very high hardness (Mohs > 9)
-
Exceptional resistance to sliding abrasion
-
Excellent mechanical strength and impact resistance
-
Chemical inertness against acids and alkalis
-
Temperature resistance up to 1000°C
| Feature | Jyoti Innovision (India) | Delcon (Italy) | Belzona (UK) | Loctite (Germany/USA) |
|---|---|---|---|---|
| Ceramic Purity | 92-95% Alumina | 90–92% Alumina | Composite Ceramics | Composite Ceramics + Polymers |
| Tile Shape | Precision Hexagonal | Mostly Square/Rectangular | Varies, often composite patches | Rectangular composite patches |
| Manufacturing Control | Full in-house (raw material to finish) | Outsourced Ceramic + In-house Lining | Mostly repair coatings | Adhesive-focused solutions |
| Wear Resistance Focus | Heavy industries, bulk material handling | Heavy industries | Repair/patch work | General repair |
| Customization for Clients | High (thickness, size, bonding layer) | Limited | Moderate | Limited |
| Cost Effectiveness | High (local manufacturing advantage) | Expensive (import costs) | Very Expensive | Very Expensive |
| Availability & Support | Fast delivery, Indian technical support | Imported, longer lead time | Imported, longer lead time | Imported, longer lead time |
| Sustainability Commitment | Local sourcing, lower carbon footprint | Higher due to imports | Higher due to imports | Higher due to imports |
-
Superior Material Quality:
Jyoti uses indigenous high-purity alumina sources and advanced sintering technology, matching or exceeding international standards. -
Cost Advantage:
Thanks to localized production, Jyoti’s liners are 20–30% more cost-effective than imported options without compromising quality. -
Customization & Flexibility:
We offer tailor-made shapes, bonding layers (like steel or rubber backings), and thicknesses depending on customer needs — a flexibility that global brands often lack. -
Short Lead Time & Local Service:
Indian clients benefit from quick deliveries, real-time technical support, and on-site service if needed — no waiting for international shipments. -
Sustainability:
Manufacturing in India reduces dependency on international logistics, minimizing carbon footprint and supporting local industry growth. -
Proven Track Record:
Jyoti’s hexagonal liners have been installed successfully across India and abroad in some of the toughest applications — outperforming many imported brands in side-by-side field trials.
Additional Information:
- Production Capacity: AS PER REQUIREMENT
- Delivery Time: 3 - 4 DAYS
- Packaging Details: Box Type: 5-ply or 7-ply heavy-duty corrugated boxes (as per weight and liner size) Lining Protection: Each liner is wrapped in protective plastic or bubble wrap to prevent abrasion and tile damage during transit. Weight Capacity: Engineered to handle 25–50 kg per box, optimized for safe manual handling. Internal Cushioning: Foam or rubber spacers are used to prevent movement and minimize impact during transportation.
Ceramic Tile Lined Steel Pipes And Elbows
Product Brochure
| Usage/Application | Chemical Handling Pipe |
| Material | ceramic |
| Tensile Strength | 165 Mpa |
| Thickness | 20-45 mm |
| Country of Origin | Made in India |
| Hardness | R45N 9 |
Features:
- Perfect strength
- Sturdiness
- Precisely designed
Additional Information:
- Delivery Time: 1 TO 5 DAYS
- Packaging Details: WE PACKED OUR PRODUCT IN BOX AND VARIOUS TYPE
Round Ceramic Liner
Minimum Order Quantity: 10 Kg
Product Brochure
| Material | Water proof |
| Size | 2cm |
| Hardness on mohs scale | 9 |
| Jet erosion test | 0.001MG |
| Abrasion test loss | 0.001MG |
| Compressive strength | 2800 |
| Water Absorption | 0% |
| Flexural strength | 32.5Mpa |
Product Description:
Jyoti Innovision’s Hexagonal Ceramic Liners are high-performance, precision-engineered wear protection systems designed for industries facing severe abrasion and impact conditions. Manufactured using high-purity alumina (>92–95%), these liners are shaped into hexagonal tiles to offer superior coverage, minimal gaps, and unmatched resistance to wear. The hexagonal shape increases surface interlocking, reducing weak points compared to square or rectangular patterns, leading to longer life and consistent protection even under the harshest environments.
Applications include:
-
Mining and mineral processing
-
Power plants (coal handling systems)
-
Cement plants
-
Steel plants
-
Chemical and fertilizer plants
-
Any high-abrasion conveying system
Key Properties:
-
Very high hardness (Mohs > 9)
-
Exceptional resistance to sliding abrasion
-
Excellent mechanical strength and impact resistance
-
Chemical inertness against acids and alkalis
-
Temperature resistance up to 1000°C
| Feature | Jyoti Innovision (India) | Delcon (Italy) | Belzona (UK) | Loctite (Germany/USA) |
|---|---|---|---|---|
| Ceramic Purity | 92-95% Alumina | 90–92% Alumina | Composite Ceramics | Composite Ceramics + Polymers |
| Tile Shape | Precision Hexagonal | Mostly Square/Rectangular | Varies, often composite patches | Rectangular composite patches |
| Manufacturing Control | Full in-house (raw material to finish) | Outsourced Ceramic + In-house Lining | Mostly repair coatings | Adhesive-focused solutions |
| Wear Resistance Focus | Heavy industries, bulk material handling | Heavy industries | Repair/patch work | General repair |
| Customization for Clients | High (thickness, size, bonding layer) | Limited | Moderate | Limited |
| Cost Effectiveness | High (local manufacturing advantage) | Expensive (import costs) | Very Expensive | Very Expensive |
| Availability & Support | Fast delivery, Indian technical support | Imported, longer lead time | Imported, longer lead time | Imported, longer lead time |
| Sustainability Commitment | Local sourcing, lower carbon footprint | Higher due to imports | Higher due to imports | Higher due to imports |
-
Customization & Flexibility:
We offer tailor-made shapes, bonding layers (like steel or rubber backings), and thicknesses depending on customer needs — a flexibility that global brands often lack. -
Short Lead Time & Local Service:
Indian clients benefit from quick deliveries, real-time technical support, and on-site service if needed — no waiting for international shipments. -
Sustainability:
Manufacturing in India reduces dependency on international logistics, minimizing carbon footprint and supporting local industry growth.
Additional Information:
- Production Capacity: Customize
- Delivery Time: 3-7
- Packaging Details: Box Type: 5-ply or 7-ply heavy-duty corrugated boxes (as per weight and liner size) Lining Protection: Each liner is wrapped in protective plastic or bubble wrap to prevent abrasion and tile damage during transit. Weight Capacity: Engineered to handle 25–50 kg per box, optimized for safe manual handling. Internal Cushioning: Foam or rubber spacers are used to prevent movement and minimize impact during transportation.
Industrial Ceramics Products
Product Brochure
| Design Method | Factory Made |
| Brand | Jyoti |
| Quantity per Pack | As per requiremnets |
| Usage | Industrial Use |
| Material | CERAMIC |
| Country of Origin | Made in India |
LIFE COMPERISION
F 2 Times more than High Chrome/Ni-Hard
F 3 Times more than Cast Chrome Alloy
F 3 Times more than Cast Basalt
F 4 Times more than Abrasion Resistance Steel
F 8 Times more than Stainless Steel
F 15 Times more than Mild Steel
F 43 Times more than Polyurethane
INDUSTRAIL APPLICATION
Sleeve, Mechanical Seal, Plunger, Pipe, burner nozzle, ferrule tube, Washers, thermocouple sheath, Thread guide, Pulley, Ceramic Rod, Bearings, Valves, Impeller, Crucibles, Bush and many more places where the matter is Wear, Temperature, Erosion, and Corrosion.
DIFFERENT QUALITY
F Aluminum Oxide – 92%
F Aluminium Oxide – 90% Brown
F Aluminum Oxide – 90 – 99.7%
F Zirconium
F ZTA
F Mullite
F Silicon Carbide
Additional Information:
- Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer),D/P,D/A
- Production Capacity: AS PER REQUIREMENT
- Delivery Time: 1 TO 5 DAYS
Mechanical Ceramic Seals
Product Brochure
| Material | Ceramic |
| Usage/Application | Industrial |
| Color | White,Pink |
| Shape | Round |
| Is It Customized | Customized |
| Country of Origin | Made in India |
Product description:
Applications:- Technical ceramics Like Thread Guide, Pulley, Crucibles
- Plates, Plungers, Alumina/Zirconium Bearings
- Ceramic Rod, Shafts, Thermocouple
- Burner nozzle, Ferrule tube, Ceramic pumps
- Valves, Impeller, Ceramic tubes & Many more items
Additional Information:
- Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer),D/P,D/A
- Production Capacity: AS PER REQUIREMENT
- Delivery Time: 1 TO 5 DAYS